How to Shield an Electrical Cable | Caviterm

How to shield an electrical cable: techniques, materials, and practical tips

June 18, 2025

Shielding of electrical cables is a fundamental solution to ensure safety, signal quality, and the reliability of electrical and industrial systems. In this article, we will explore how to shield an electrical cable, which materials and techniques to use, when it is necessary, and which standards to follow for proper installation.

What cable shielding is and what it is used for

Shielding is a technique that consists of covering an electrical cable conductor with conductive or magnetic materials in order to:

  • Reduce or eliminate electromagnetic interference (EMI);
  • Avoid radio frequency interference (RFI);
  • Protect the transmitted signal from external disturbances;
  • Prevent the cable itself from generating interference affecting other devices.

It is used in critical environments such as:

  • Industrial control systems
  • Communication networks
  • Medical applications

Interference in electrical cables: types and causes

Interference can affect signal quality and system performance. The main types are:

Type of interference Description Common cause
EMI (Electromagnetic) Generated by electromagnetic fields from other devices Motors, transformers, inverters
RFI (Radio Frequency) High-frequency interference Antennas, radio transmitters
Conducted interference Propagation through the conductor Galvanic coupling

The most common causes include:

  • Proximity to power cables
  • Incorrect installation
  • Use of unshielded cables in industrial environments

Techniques and materials for shielding an electrical cable

Shielding can be achieved using different techniques and materials depending on the required level of protection.

Shielding techniques

  • Copper braid: flexible and resistant coverage, effective for low and medium frequencies.
  • Aluminum/polyester tape: widely used in data cables, good coverage for high frequencies.
  • Combined shielding: braid + tape for maximum protection.

Materials used

Material Characteristics Applications
Tinned copper Good conductivity, corrosion resistance Industrial and automation cables
Aluminum Lightweight, cost-effective, good shielding properties Data cables
Steel High mechanical strength, less flexible Harsh environments or crush-risk areas

Shielded power cables: when to use them and how to choose them

Shielded power cables are essential when:

  • Operating in environments with strong electromagnetic fields
  • Installing inverters, motors, or control systems
  • Signal control protection is required

To choose the right shielded cable, consider:

  • Type of interference: EMI, RFI, or both
  • Distance from the source: the closer the source, the stronger the shielding required
  • Signal frequency: higher frequencies require more effective shielding
  • Installation environment: temperature, humidity, chemical exposure

Standards and guidelines for cable shielding

Proper shielding also involves compliance with standards. Key references include:

  • CEI EN 50525: general requirements for low-voltage cables
  • CEI EN 60204-1: safety of machinery electrical equipment
  • EMC Directive 2014/30/EU: electromagnetic compatibility regulation

It is also recommended to follow manufacturer guidelines to ensure optimal performance and durability.

Need help choosing shielded cables? Trust Caviterm

Choosing the right shielded cable can make a significant difference in efficiency and safety. Caviterm is the ideal partner to help you select the best shielded cables for your needs. We offer:

  • Personalized technical consulting
  • Custom solutions for every industrial sector
  • Certified high-quality products

Contact us for a free consultation.